October 2019

Rotary Drum Granulator For Large Scale Fertilizer Processing

A high output rotary drum granulator is an efficient fertilizer granulating machine and it is known to be perhaps one of the most essential pieces of machinery in large-scale NPK compound fertilizer production. With the introduction of steam vapor heating, all the raw materials in the rotary drum become uniformly moist during the granulation process. In the presence of steam vapor, key chemical reactions take place.

Large scale NPK fertilizer granulation machine

Rotary Drum Granulator Features:

1. High successful granulation rate. The granulation rate of the drum type fertilizer granulator in the best machines can exceed 85%, so they are ideal for efficient large-scale fertilizer manufacturing.

2. As raw materials are heated and moistened by steam vapor, the moisture content of the granules produced is not as high as that in granules produced in other types of fertilizer granulation machines. The reduced moisture content of formed granules means the drying process is more efficient.

3. The inside of the rotary drum is coated in a self-cleaning non-stick material, so it easy to maintain and raw materials do not adhere to the walls of the drum during mixing.

4. Constructed from high-grade anti-corrosive materials to ensure long service life.

5. Low energy consumption making it more environmentally friendly.

6. The working process is visible, so workers can quickly identify and fix any problems that occur during granulating. Thus, the efficiency of the production line is improved.

Rotating type granulation machine for compound fertilizer granular making

Rotary Drum Granular Core Components:

1. Main Bracket
The bracket has to support almost the entire weight of the machine and the contents of the drum.

2. Motor
The motor power the whole machine. It is typically fueled by diesel.

3. Gears
The gears ensure that the drum rotates in a smooth manner at a uniform speed. The gears get a lot of wear, so they need to make made from high-quality raw materials.

4. Rolling Belt
The rolling belt is fixed to each side of the machine to support the body of the rotary drum.

5. Main Barrel/Drum
The machine barrow is the core structure, so it is typically made from high-grade carbon steel. The machine body is coated with anti-corrosive materials. The capacity of the drum varies depending on the model.

When comparing different rotary drum fertilizer granules making machines for sale, it’s important to look at many technical parameters. Some of those parameters include inclination, barrel length, barrel rotation speed, barrel internal diameter, power, production capacity, machine weight, and overall dimensions. Some of the top models have production capacities exceeding 20 tons per hours, so it’s not hard to see how these machines are designed for large-scale fertilizer granulation processes.

Any type of granulator can turn powdery raw materials into different shaped granules, but there are lots of advantages to choosing a rotary drum design, especially if you plan to run a large-scale fertilizer production business. Some of the other types of granulators you can buy include disc pan fertilizer granulators, flat die extrusion granulators, double roller extrusion granulators and more. It is important to weigh up the benefits and drawbacks of each type. Also, make sure that you source your granulating machine from a top-rated manufacturer.

How Can An Organic Fertilizer Production Line Help You To Recycle Animal Manure?

Manure is something that animals naturally produce. However, it isn’t just waste that should be thrown away. It’s possible to recycle manure and convert it into organic fertilizer with an organic fertilizer production line. The right kind of fertilizer plant can turn animal dung into fertilizer that can be sold.

The Right Production Line Will Give You Everything You Need To Produce Organic Fertilizer

A fertilizer production line will provide you with all of the machinery that you need in order to convert animal manure into fertilizer. If you have a complete production line and a supply of manure, you’ll be able to produce organic fertilizer with minimal issues.

There are numerous types of machinery that can be involved in this process, including a compost turner, a horizontal blender, a dryer machine, and a granulation machine. It’s ideal to invest in a full production line so that you can acquire everything you need for your plant.

A Production Line Can Dry Out Manure And Turn It Into Granules

The purpose of a dryer machine is to dry out manure so that it’s no longer wet. A granulation machine is able to turn that manure into granules. These machines make it much easier to package and sell organic fertilizer to the general public.

While it is not necessary to convert manure into granules before it is sold, there is a lot of demand for granules, particularly when it comes to organic fertilizer. Because of this, it’s likely that you’ll want to look for a production line that includes these types of machinery. You’ll find these kinds of machines in most organic production lines on the market today.

You Should Find The Right Production Line

When you’re investing in a production line, you’ll want to make sure you’ll be satisfied with your choices. This is a major investment, and you should think carefully about where your money is going. There are several different things you’ll want to look for.

First of all, you’ll want to make sure you invest in a production line for making organic fertilizers that includes every machine that you need. You shouldn’t have to purchase any additional machinery in order to get your line up and running. Additionally, you’ll want to find an option that satisfies your production requirements. Lastly, you’ll want to make sure you purchase a line that is capable of producing organic manure.

Evaluate production lines carefully before you spend any money. Look at all of the machinery that is included in the line. See how much fertilizer the line will be able to produce. Consider the cost of the line and what you will be getting for your money. If you think about all of these things in advance, you’ll be able to choose something that works for you.

An organic manure fertilizer production line can be an extremely smart investment if you’re looking for a way to recycle animal manure. If you’ve been exploring small business ideas, a production line like this one is definitely an option you should take into consideration.

What technologies does powder granulator machine employ for turning powder to granules?

A granulator machine is a piece of industrial equipment that turns fine powder into granules via a set of physical processes that make the particles in the powder stick together. Any undersized granules that come out of the machine are returned to the first stage of the granulation process to be enlarged again. A granulator is also often called a pelletizer and is a common piece of machinery in the compound fertilizer manufacturing industry.

There are many disadvantages to powder and granulation technology has revolutionized production lines in many industries. Granulation machines have been particularly useful to the pharmaceutical industry, as medicine powder can now be compressed into tablets and capsules containing exact dosages.

When it comes to granulating organic fertilizer powder there is a range of different methods that can be used. Some of the most popular granulation methods include wet granulation, ammoniation granulation, compaction, prilling, melt spray granulation, and steam granulation. The granulation methods can work with any type of fine powder. Wet granulation is used when the powder requires the addition of a binding agent to facilitate granule formation.

There and many different types of fertilizer pelletizing equipment in the marketplace for making organic NPK compound fertilizer pellets. Some of the equipment available includes rotary drum granulating machines, disc pan granulators, and double roller press granulators. It is important to choose equipment designed to work best with powder you need to granulate.

Pan granulators use centrifugal force to pelletize powders. They are a popular type of fertilizer granulator as they are inexpensive and easy to maintain. A powder drum pelletizer is more suited for large scale production than disc pan granulators. If you plan to run a large-scale fertilizer manufacturing business, a power drum granulating machines is likely to be a wise investment. The TDZGZ-3210 model, for example, has a capacity of 30 tons per hour.

The great thing about double roller extrusion granulating machines is that they use the dry granulation method. This means that businesses don’t need to invest in any drying equipment, as the moisture content of granules produced is low. A double roller extrusion granulator is ideal for a small-scale production line when paired with a screening machine. A screening machine removes unqualified granules from the end product, so they can be sent back for re-granulating. The granule diameter the TDJZ-2T model, for example, produces ranges from 3mm to 10mm.

There are several reasons why it can be beneficial to turn powder into granules. For instance, when it comes to storage and transportation, pellets are much more convenient. Powder can easily spill during transportation and piles of storage powder can be blown away. Granules also have a longer quality guarantee and can last over 2 years in storage.

When buying any type of powder granulating machine there are many other pieces of equipment that you also need in order to set up an efficient production line. Some of the equipment you might need includes batching systems, mixing equipment, crushing facilities, screening machines, coating equipment and packing machine.