What You Need To Know On How to Start a Fertilizer Business

In addition to commercial use, fertilizers are widely used for agricultural purposes, such as improving the yield per hectare. Fertilizer businesses can operate as sole proprietorships, partnerships, LLPs, or Pvt. Ltds. To begin the process of starting a fertilizer business, you should first obtain a marketing license from the directorate of agriculture in your state. Several state regulations govern the use and storage of certain pesticides and fertilizers.

How to make organic fertilizer business? To start a fertilizer distribution business, you need to understand your niche market and understand how your products can benefit the growing demand for fertilizers in your region. You can focus on organic farming or the growing popularity of commercial agriculture. In addition, you can also target gardening enthusiasts who will need fertilizers to improve their soil. The demand for nitrogen fertilizers will grow in the future as more people turn to this method of agriculture for their crops.

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compost procesing maching price

After deciding to open a fertilizer business, you must determine your target market. Do you plan to serve large commercial farms, or will you target individual entities? Identifying your target market will help you focus your efforts and build a clear business plan for your new venture. This will allow you to determine the level of service you will provide and the number of employees you need to hire. After all, you want to maximize your profits while also keeping your customers happy.

If you want to open your own fertilizer manufacturing business, you must first write a business plan for it. The business plan will act as your roadmap through the process of setting up and running the business. It will also serve as your blueprint for success. This type of business is highly regulated in the U.S. and around the world, so be sure to understand the requirements for making fertilizer before you begin production.

Another option is starting an organic fertilizer company. This is a growing market and is not seasonal. Organic fertilizer is also encouraged for its environmental benefits. In fact, organic farms are the most important customers for organic fertilizer manufacturers. Organic farms, especially those that use composting systems, use organic fertilizer. This is a business opportunity that offers excellent scope for growth and profits. With the right planning, you could start an organic fertilizer business and begin earning money quickly.

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fertilizer granulation price

You can advertise your organic fertilizer products on social media platforms, blogs, and forums. You can even advertise your fertilizer on B2B websites where customers can order in bulk and consumers can buy directly from you. In addition, you can add sales commission agents to your business. You can also promote your organic fertilizer granules production process. But what about selling your product? Here are a few ways to advertise your fertilizer products online.

As you can see it is not a simple process to start your own fertilizer business and most people do not wake up with that intention. However, with some research and planning it is a viable business with the proper strategy.

Ways To Get A New Organic Fertilizer Machine In Your Fertilizer Production Factory

A fertilizer production factory can accelerate the process of producing organic fertilizer for your business. There are different types of organic fertilizer that you can create. The type of fertilizer production equipment that you are using can change how much you are able to produce. Many people create an abundance of organic fertilizer using compost turning machines. Others are going to use a commercial compost windrow turner. For those that need the maximum amount of compost available, compost fertilizer and granular organic fertilizer manufacturing factory would be the most efficient.

How To Produce Organic Fertilizer

How to make money in organic fertilizers? If you were to do this without machinery, you can simply collect raw materials and reduce it down to size. You would place piles of this material, combined with water, to create a compost pile. You could cover this with some form of plastic, and add organic waste including rice husks, sawdust, and many others. You can then turn this pile occasionally, making sure the aerobic process occurs, leading to the creation of compost. However, this can be a very slow process. What you will want to do use organic composting machines that can help you get this done.

in-vessel composting system for making organic fertilizer
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Machinery For Producing Organic Fertilizer

Combined organic fertilizer granulator is among the most popular. These can be quite elaborate and are often referred to as a type of factory. That is because of the many components that are part of the system. This often begins with a crusher, followed by a mixer, with a belt conveyor that leads to the granulator. This is usually a very long drum with a wide diameter where the material will be placed. It will turn the material for you, over the course of several days, make your own compost. From there, the material will be placed into a dryer, connected to a cyclone dust collector. The compost will be hot, due to the aerobic process, which is why it must be placed into a cooling machine. Once you have all of this in place, you can easily produce a substantial amount of compost.

How To Find Factories That Can Produce Compost For You

Businesses in China are well known for producing quality manure composting machine for this process. Everything will be connected together once it arrives. This will include the conveyor belt system, screening machines, and packing machines for the final product. Granular organic fertilizer production equipment can be expensive. However, you can always find multiple businesses offering very similar fertilizer pellet making machine. These factories can be sold to you, allowing you to save money, and get started as quickly as possible.

The design of organic fertilizer plant
10 t/h organic fertilizer granulation line

How to make organic fertilizers on large scale? If you need to produce the largest amount of fertilizer possible, you can use one of these factories to help you get the job done. After everything is connected, and you have tested the entire system, it will be easy to create tons of compost. This is ideal for businesses that are quite large that need a large amount of this material. You may also be selling it to other companies. You can easily find businesses that will offer you a good deal on machine to produce organic fertilizer by searching on the web.

Poultry Manure Pellet Machine – Where to Buy?

If you have a poultry farm, you are probably thinking of what to do with the chicken manure. Do not dispose of the chicken manure. The chicken can provide various trace minerals and boron. It is, therefore, better to use chicken manure to make fertilizers.

Once you decide to turn the chicken manure into fertilizer, you can now buy a poultry manure pellet machine. It is, however, essential to buy the machine from a reputable source. If you choose the wrong seller or manufacturer, you might lose your hard-earned money.

Read on to learn where to buy poultry manure pellet machines:

Commercial poultry granulating machine for sale
rotary drum granulating machine for poultry manure

Buy Directly from the Manufacturer

It is cheaper to buy a chicken pellet making machine directly from the manufacturer. The problem is choosing the right manufacturer. A good manufacturer sells high-quality machines and has several years of experience. You can get a high-quality fertilizer pellet machine from the right manufacturer.

Unfortunately, some manufacturers are unreliable. They have poor customer service and sell low-quality machines. It is expensive to use and maintain their machines. In fact, they do not honor their warranty. Do not choose one of these manufacturers.

Buy from a Local Supplier

If you cannot find domestic manufacturers, you can get this machine from local suppliers. The local suppliers get their machines from various overseas manufacturers. If you already know a reliable overseas manufacturer, you can check if they work with suppliers in your country. You can buy their fertilizer granules making machine from the local supplier.

A local supplier can even help you import your favorite poultry manure pellet machine. The local supplier will pay all the fees and taxes when importing the machine on your behalf. If you are paying for everything on your own, you are more likely to spend more money to import the machine. It is cheaper to use a supplier.

New poultry granulating machine for sale
granulation equipment for poultry manure

Buy a Second-Hand Machine

It is expensive to buy a brand new machine. If you have a poultry business, you might not have a lot of money to spend on this machine. It is affordable to purchase a second-hand machine. The machine can save you time and money, especially if you bought the right second-hand machine.

It is, therefore, crucial to check the condition of the second-hand machine before purchasing. You can ask the seller to show you the service history of the machine. If the machine is still in good condition, you can use your machine to make more money.

Buy Your Machine Online

People are no longer afraid of buying machines on the internet. Therefore, a lot of granulation equipment manufacturers sell their machines online. You can visit the websites of these companies and manufacturers to learn more about their machines.

If you are buying your pellet fertilizer machine online, compare the prices and shipping costs of the different online sellers. It is easy to find affordable online sellers. They can save you money. And they will deliver your machine on time. In fact, they have good customer service, so it is easy to contact them.

Conclusion

A poultry manure pellet machine can help you make your own organic fertilizer. You can use the fertilizer on your farm. Or you can sell the fertilizer to make more money. You, however, need to look for a high-quality machine on the market.

How To Build An Efficient NPK Fertilizer Plant At Reasonable Cost?

NPK fertilizer is one of the products that are always in great demand. Farmers from all over the country use them to grow healthy crops. NPK is a well-known abbreviation. It stands for Nitrogen, Phosphorus, and Potassium, the three nutrients that support the healthy growth of plants. Poultry manure, for instance, is an excellent source of such macro-nutrients, and a great raw matter for an efficient NPK fertilizer production plant. This article shows you how to build an efficient NPK fertilizer plant at the perfect cost. Check it out to see whether this business is for you.

The first thing to do is to ensure there’s enough raw material available. If there are poultry farms in your neighborhood, you’ll want to go out there to talk with farmers to see whether they are open to a collaboration. If the want to work with you, you’ll need to estimate their poultry headcount and their ability to provide you with a constant amount of manure.

NPK fertilizer production line
The layout of NPK fertilizer granulation line

Next, you’ll want to figure out where to install your production line, your warehouse, your offices and whatever else you need to run your operations in a smooth and effective manner. Don’t be afraid to negotiate your rates. Before you agree on renting the space, make sure you check out some equipment, in order to assess the size of these machines.

Basically, you’ll want to allow room for forklifts or other transportation means, you’ll want to store your fertilizer granules packages in a safe and dry place, and you’ll want your plant to have easy access to one of the main roads in your area. That’s going to help you attract more customers and server them in a more efficient manner. Good road access is always a good idea, even though you may need to pay a bit more for it.

When it comes to keeping the initial costs at bay, one of the best things you can do is to seek for fertilizer granulators in China, Thailand, Pakistan or Malaysia. There’s a huge advantage to making this purchase from an Asia provider, which is the excellent value for money. These companies have very low overhead expenses and workforce salaries, thus being able to sell their equipment at lower prices than similar manufacturers in developed countries. In terms of quality assurance, there’s nothing to fear, as they do have the proper certifications for their NPK fertilizer plants to operate anywhere in the world. The only thing to keep in mind is that you do need to compare at least three quotes in order to make an informed choice. You can find lots of manufacturers on alibaba.com, so you may want to start your research from this virtual marketplace instead of searching with Google or Bing.

If you want to keep your operating costs low, you’ll need to choose automatic or semi-automatic equipment. That would allow you to operate the plant yourself or with very few workers. Just make sure you start with a good five-year business plan and brace yourself for success!

More detailed info, welcome go to https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

Tips On Purchasing An NPK Granulating Machine

There are so many different types of fertilizer that you can purchase for your farm. Of all of them, NPK fertilizer is among the most useful. It contains an abundance of nitrogen, potassium, and also much-needed phosphorus that can help produce crops that are extremely healthy and viable. To do this, you will have to have the machine that can produce the pellets. These are called NPK granulating machines. Although they are designed in different ways, their main goal or objective will be achieved once you know how to use the proper granulator for producing this fertilizer.

NPK fertilizer production line
The layout of NPK fertilizer granulation line

How Does An NPK Fertilizer Machine Work?

The process begins with obtaining a large quantity of potassium salt. This needs to be melted, creating a very aqueous solution. This will also contain a large amount of ammonium nitrate. This is where the nitrogen will come from as part of this mixture. Finally, ammonium phosphate is the final ingredient. This will allow the phosphorus that will complete this triune combination. The final part of the process is simply taking this mixture and combining it together. The result will be granules of all three of these components that will granulate NPK fertilizer powder.

Why Is This Fertilizer So Essential?

The main reason that this particular type of fertilizer is so useful is primarily because of the nitrogen. Of course, the combination of all three is going to improve crops dramatically. There are many different crops that will extract these three nutrients from the soil. However, it is nitrogen that tends to be the most depleted out of all of them. This is why many farmers will rotate crops that will not only use more phosphorus and potassium, but may as a byproduct inject more nitrogen into the soil. Instead of rotating crops, however, farmers are more inclined to simply place NPK fertilizer into the soil to fix the problem.

How To Locate NPK Fertilizer Machines

The final part of the process is the production of NPK granules. This typically occurs within the rotating drum. There will also be a fertilizer dryer, fertilizer mixer, and a coating machine that will apply material on the exterior of the pellets. It’s also important to have the machinery that will be needed prior to this process occurring. This will include a fertilizer crusher and compost turner to name a few. As the drum starts to rotate, it will produce the pellets of fertilizer rapidly. All of this has made it possible for large-scale farming operations to continue year after year.

Granulating machine for NPK fertilizer
NPK fertilizer granulating machine for sale

If you want to purchase an NPK granulating machine, you must get multiple estimates from as many companies as possible. Some of them will be located in other countries where the cost of producing them is less. This will likely be the best source for these machines. Not only will they be more affordable, but they are designed by businesses that have been making them for decades. The improvements that have gone into creating these machines, and the lower prices, may motivate you to get one or more of these this year for your granular NPK fertilizer business.

Managing Animal Waste On Your Farm

The management of animal waste on farms is highly important for the upkeep of a farm. If this hazardous material isn’t properly disposed of, it can affect more than just the farm animals that bring forth profit and become our friends. Our town’s drinking water can become exposed to this hazardous material. When such an occurrence happens, diseases like cholera, E. Coli infections, and adenovirus can infest our bodies.

It’s important to properly dispose of animal waste instead of using it as a manure. Manure can affect certain plants positively but can spread diseases when it’s used as a fertilizer. There’s really no reason to keep the material around. It’s dangerous for any dog on the farm as they can sometimes think it’s food. Kids and adults alike might step in it and ruin shoes or clothing.

Your Animal’s Feed

Animals like horses and cows may be affected harshly by feed contaminated by manure. If it isn’t properly scooped up and disposed of it can intersect with the feed and become a part of it. This may not even be visible to the naked eye if animal dung isn’t scooped up in a sanitary way. While doing chores it’s easy to simply ignore the use of gloves while scooping and going straight to the loading of feed after the task is done. Gloves should be worn and hands should be washed thoroughly after the process of scooping is done.

Parasitic Re-Infection

Bugs are drawn to feces as a breading ground. It may also be something they eat. Making sure all the manure is properly removed will help lesson to chance of mosquitoes infesting the farm or other types of bugs that are drawn to crops as a source of nutrients. Having a major bug problem on the farm is an especially big problem for people who are trying to start an organic garden. Using pesticides is a must if you aren’t going to scoop feces up properly. Even if you already use pesticides, properly disposing of animal manure will lesson the need for them.

 

A More Pleasant Environment

Having a farm that’s clear of manure makes it a better environment for riding horses, playing chase with chickens, and having picnics. A clean farm is a happy farm as dogs are able to run freely and only smell the pleasant sniff of freshly cut grass. Not stepping in it means saving money on new clothes that would best be left hung up after a fun and happy day of doing chores. Let the pigs roll around in mud instead of what comes out of them.

 

The Importance Of Prevention

Always keep the idea in mind that getting rid of all the feces every so often is a good thing to do. It’s impossible to do it every day. Doing it every so often helps keep the farm profitable and sustains a happy environment for the animals living there. Be sure to keep everything in prime condition so both the animals, the owners, and anyone else living on the farm are happy there.

Where Can You Buy A Cost-Effective Fertilizer Granule Machine Today?

If you are converting manure into fertilizer, you may need to prepare it for storage. You can convert this material into pellets that can be placed into bags or containers. This material can be used over time, and even sold to other companies, for use on their crops. These machines come in many different forms and sizes. It is also possible to produce both wet and dry versions of these fertilizer granules. This is how you can find the most inexpensive fertilizer granule machines available on the market.

 

What Is The Main Purpose Of These Machines?

The primary purpose is to generate as much fertilizer as you can with the existing materials. If you have a farm with animals, and they are producing a substantial amount of waste material, you can use this for producing fertilizer pellets. It is the conversion process that is simplified when using these machines. The ability to use them regularly can help you stock up on all of the fertilizer needed for your business.

What Do Fertilizer Granule Machines Do?

In general, these are machines designed for one purpose. That is to make fertilizer granules, so they can be used for fertilizing both large and small crops. One of the most popular is NPK fertilizer which has a large abundance of nitrogen. It will also contain potassium and phosphorus. These materials can be easily added to the soil, providing the nutrients needed for most crops that are grown today.

How Do They Work?

One of the most popular models is a rotating drum fertilizer granulator. These are designed for both low to high fertilizer production. It is through the motion of the drum itself that the pellets can be produced. The rotation will form the material into balls, which will be elongated, and subsequently solidified into pellets. There are many different types that you can use including granulator machines that will work with a compost turning device. There will also be associated screening, cooling, and drying machines. Packing machines will be needed once the process is complete.

Rotary drum granulating machine for sale
rotary drum granulating machine for fertilizer plant

How To Find The Best Deals On Them

The best deals tend to come from businesses that are larger than most. Their ability to discount these products is much easier than those with much smaller levels of output. Most larger businesses make their profit based upon the volume of sales. That is why working with a large company, preferably one with the ability to produce these machines for less, would be your primary objective. They could save you money, and also connect you with the latest technology in granulator machines available.

 

You can find these companies online. Speaking with each manufacturer, you can obtain a list of their latest models. The prices will be stated, along with specifications for how each of them will work. This information is invaluable, providing potential buyers with the knowledge they will need to make the right decision. If your farm is large, or if you just want another machine at your disposal, you can save money by purchasing one of these newer units. It’s always possible to speak with manufacturers that can offer you cost-effective prices on the latest fertilizer granule machines available today.

How to Purchase an Organic Fertilizer Production Machine?

If you want to start an organic fertilizer production plant, then you might want to purchase an organic fertilizer production machine. Purchase a quality machine to increase your productivity and efficiency. The machine can even improve your workplace safety. However, it is difficult to find the best organic fertilizer production machines on the market.

In this article, you will learn how to purchase an organic fertilizer production machine:

1. New or Used?

If you want to start an organic fertilizer production plant, you may not have enough money to purchase a new machine. Therefore, you can purchase a used organic fertilizer production machine to save money.

200000 Ton Large Scale Complete Production Lines to Make Compsts
200000 Ton Large Scale Complete Production Lines to Make Compsts

It is cheaper to purchase a used machine. However, if you can afford to purchase a new machine, do not hesitate to purchase it. In fact, purchasing a new machine can save you more money in the long run.

If you decide to purchase a used machine, you must inspect the machine. You can hire an expert to inspect the machine on your behalf. You inspect the machine to ensure you are buying a quality machine.

2. Production Capacity

You will need to consider your production capacity before purchasing the machine. If you know your production capacity, you will choose the right machine. Therefore, compare the production capacity of different machines before purchasing one.

Fortunately, some manufacturers offer different configurations to choose from. Therefore, talk to your manufacturer to ensure the machine meets your requirements.

3. Compare Prices

You will find both cheap and expensive organic fertilizer production machines for producing qulity fertilizer on the market. The cheapest machines do not last for long. In fact, you may end up spending more money maintaining them.

It is better to research the machines properly. Researching can help you choose an affordable machine with all the features you need. You can buy the machine from a reputable manufacturer. Why? Reputable manufacturers sell quality machines at affordable prices.

4. Raw Materials

You will use the machine to make organic fertilizer. Therefore, you will need to consider your raw materials before choosing the machine. If you are using animal manures, talk to the manufacturer. The manufacturer can tell you the minimum process capacity of the machine. In fact, choosing the right machine can help you get high-quality organic fertilizers. You can sell organic fertilizers to make more money.

5. Warranty Period

Once you find the right manufacturer or supplier, check their warranty period. In fact, some parts may come with a warranty. Therefore, you must read and understand the warranty. If you cannot understand the warranty, you can talk to an expert.

However, some manufacturers or suppliers do not honor their warranties. Therefore, you must make sure the manufacturer or supplier has honored their warranties in the past.

Conclusion

It is important to purchase a high-quality organic fertilizer production machine for your organic fertilizer production plant. However, it can take time to find a good machine. Take all the time you need to find a high-quality machine. This is because purchasing the wrong machine may cost more money in the long run. It is much better to do proper research.

More detailed info, welcome go to https://www.fertilizer-plants.com/organic-fertilizer-manufacturing-plant/

How to make npk by physical method

When you go to buy fertilizers for your garden, you may often come across a series of numbers, such as 10-8-10, 20-20-20, or 10-10-10. You are not sure what these numbers mean because all of them apparently seem suitable for the plants in your garden. So what do those numbers represent? Well, they are NPK values that indicate the percentage of nitrogen, phosphorus, and potassium present in the fertilizer.

What is NPK in fertilizers?

Nitrogen, phosphorus, and potassium are three crucial elements that keep your soil healthy and allow your plants to grow properly. The numbers present in the series represent the concentration of these elements. Remember, the higher the number you see on the fertilizer, the more concentration of nutrients it contains. For example, if the fertilizer says 10-10-10, it means there is an equal concentration of nitrogen, phosphorus, and potassium. On the other hand, if it says, 20-10-5, it means the concentration of nitrogen is twice that of phosphorus and four times of potassium. Want to make npk granules? Go to https://organicfertilizermachines.com/npk-compound-fertilizer-granulation-equipment/

One of the reasons why the series of numbers in fertilizers is so important is that they help you calculate the percentage of nutrients that you need to apply to your soil. Suppose the fertilizer has a 10-10-10 ratio. Divide 100 by 10 to get the quantity of fertilizer to add to 1 pound of the respective nutrient. In this case, you will need to add 453.5 grams of the nutrient to 10 pounds of fertilizer. Similarly, a fertilizer with a 20-20-20 concentration will have 5 pounds of fertilizer and 1 pound of nutrients ratio.

rotary drum granulation line for npk fertilizer production
rotary drum granulation line for npk fertilizer production

Why are nitrogen, phosphorus, and potassium essential?

As already mentioned nitrogen, phosphorus, and potassium are essential nutrients that your soil needs to remain healthy and allow plants to grow properly. Here’s how they contribute to the soil.

Nitrogen – Nitrogen is responsible for leaf development as it plays a crucial role in chlorophyll production. Fertilizers that have high nitrogen content are suitable for plants that require more foliage growth instead of flowering. If the leaves of your plants are turning yellow, it’s a sign of nitrogen deficiency. It means you need to add a nitrogen-rich fertilizer to the soil.

Phosphorus – Phosphorus is responsible for three things: fruit development, flower development, and root growth. You need to use a phosphorus-rich fertilizer during spring because that’s the time when you see a lot of flowers growing in your garden.

Potassium – Potassium helps in the overall growth and health of the plants. It acts like the plants’ immunity booster as it strengthens their ability to resist various types of diseases. Potassium-rich fertilizer is essential in dry and cold weather conditions because the plants tend to dry up quickly. Interested in make npk fertilizer by your onw, go here.

Balanced fertilizers

Balanced fertilizers are those that have an equal concentration of nitrogen, phosphorus, and potassium. Some people think that it is best to buy a balanced fertilizer, but that’s not always the case. You should check the quality of your soil before buying the fertilizer. If it is already rich in nitrogen, you may buy a fertilizer that has a slightly lower concentration of nitrogen.

Veteran gardeners test the soil before buying any type of fertilizer. This allows them to maintain an equal consistency of the nutrients in the soil that can help their plants grow better. Turnkey project soloutions on npk fertilizer production, welcome go to https://organicfertilizermachines.com/npk-fertilizer-manufacturing-process/

The Difference Between Dry And Wet Granulation

Are you searching for difference between dry and wet granulation machines? Here’s everything you need to know about the difference in these processes and when it’s appropriate to choose one over another.

In the wet granulation process, the dry primary powder is mixed with a liquid solution. This liquid solution is a volatile solvent. The solvent needs to be volatile as it needs to be removed later by drying. Also, it needs to be non-toxic. Some of the common solvents used in this process include ethanol and water, among others. These liquids can be used alone or in various combinations.

Pan grnaulator and rotary drum fertilizer pelletizer adopt wet granulation.

Manure Pellet Machine in Organic Fertilizer Plant
Manure Pellet Machine in Organic Fertilizer Plant

As far as the liquid solution is concerned, it can be solvent based or aqueous based. In some cases, water is not enough and in such situations, a liquid solution containing a binder is used. Once powder has become denser, the process of granulation is started. As far as this process is concerned, its complexity depends on the powder characteristics as well as the equipment used in the process. In the typical method, a sieve is used where the wet mass is forced through this sieve for production of organic fertilizer granules or compound fertilizer manufacturing.

Rotary drum granulator for making compound fertilizer pellets
Rotary drum granulator for making compound fertilizer pellets

These wet granules are then dried in order to produce the final product. In the subsequent stages, the granules are broken apart. Wet granulation is often preferred as many active substances cannot be processed through direct compressing which is nothing but dry granulation. Thanks to the use of modern technology, there is absolutely no problem with wet granulation method is even when used with sensitive active substances.

As far as the dry granulation method is concerned, it should be clear from its name that no liquid solution is used in this process. This is typically due to the reason that the product that needs to be granulated is too sensitive to heat or moisture or does not compress effectively. Making granules without use of moisture is a challenging process. It typically involves compaction and reduction of the size of the mix in order to produce a free flowing granular blend. In this process, the powder particles are put under high pressure using various machines. This processing can be done in various ways that involves use of various machines such as a roller fertilizer granulator. All these methods have their own advantages and are used for different kinds of materials. In short, a variety of machines and processes are used for dry granulation method of processing.

Double Roller Fertilizer Granulator Machine
Double Roller Fertilizer Granulator Machine

When it comes to choosing between these 2 processes, it should be clear by now that dry granulation is much more challenging and complex process as compared to wet granulation. This is why, wet granulation is the preferred method of processing though in some cases, dry granulation becomes necessary due to the active substances being too sensitive to the moisture or due to other problems. Various types of machines are used for both these processes. The machines need to be chosen carefully and after thorough research as even a slight mistake can lead to huge problems in the granulation process.

 

Rotary Drum Granulator For Large Scale Fertilizer Processing

A high output rotary drum granulator is an efficient fertilizer granulating machine and it is known to be perhaps one of the most essential pieces of machinery in large-scale NPK compound fertilizer production. With the introduction of steam vapor heating, all the raw materials in the rotary drum become uniformly moist during the granulation process. In the presence of steam vapor, key chemical reactions take place.

Large scale NPK fertilizer granulation machine
Large scale NPK fertilizer granulation machine

Rotary Drum Granulator Features:

1. High successful granulation rate. The granulation rate of the drum type fertilizer granulator in the best machines can exceed 85%, so they are ideal for efficient large-scale fertilizer manufacturing.

2. As raw materials are heated and moistened by steam vapor, the moisture content of the granules produced is not as high as that in granules produced in other types of fertilizer granulation machines. The reduced moisture content of formed granules means the drying process is more efficient.

3. The inside of the rotary drum is coated in a self-cleaning non-stick material, so it easy to maintain and raw materials do not adhere to the walls of the drum during mixing.

4. Constructed from high-grade anti-corrosive materials to ensure long service life.

5. Low energy consumption making it more environmentally friendly.

6. The working process is visible, so workers can quickly identify and fix any problems that occur during granulating. Thus, the efficiency of the production line is improved.

Rotating type granulation machine for compound fertilizer granular making
Rotating type granulation machine for compound fertilizer granular making

Rotary Drum Granular Core Components:

1. Main Bracket
The bracket has to support almost the entire weight of the machine and the contents of the drum.

2. Motor
The motor power the whole machine. It is typically fueled by diesel.

3. Gears
The gears ensure that the drum rotates in a smooth manner at a uniform speed. The gears get a lot of wear, so they need to make made from high-quality raw materials.

4. Rolling Belt
The rolling belt is fixed to each side of the machine to support the body of the rotary drum.

5. Main Barrel/Drum
The machine barrow is the core structure, so it is typically made from high-grade carbon steel. The machine body is coated with anti-corrosive materials. The capacity of the drum varies depending on the model.

When comparing different rotary drum fertilizer granules making machines for sale, it’s important to look at many technical parameters. Some of those parameters include inclination, barrel length, barrel rotation speed, barrel internal diameter, power, production capacity, machine weight, and overall dimensions. Some of the top models have production capacities exceeding 20 tons per hours, so it’s not hard to see how these machines are designed for large-scale fertilizer granulation processes.

Any type of granulator can turn powdery raw materials into different shaped granules, but there are lots of advantages to choosing a rotary drum design, especially if you plan to run a large-scale fertilizer production business. Some of the other types of granulators you can buy include disc pan fertilizer granulators, flat die extrusion granulators, double roller extrusion granulators and more. It is important to weigh up the benefits and drawbacks of each type. Also, make sure that you source your granulating machine from a top-rated manufacturer.

How To Produce NPK Granules Using NPK Granulation Machines?

NPK fertilizer granules are produced using NPK granulation machines. When it comes to buying NPK fertilizer granulation equipment, it’s important to know that there are two different methods of granulating fertilizer: wet and dry. The dry method utilizes extrusion force to press dry powder into pellets. Meanwhile, when using wet drum pelletizers, liquids needs to be added to the raw materials to provide an adhesive force for granulating. A dry granulation pelletizer is one of the most important pieces of equipment in an NPK compound fertilizer production line.

NPK Fertilizer Production Line
NPK Fertilizer Production Line

Double Roller Press Machine

This type of machine produces organic fertilizer pellets using extrusion force and does not require any drying processes. The double roller press pellet machine can function at room temperature and can be used to manufacture fertilizer granules in a range of shapes and sizes. During extrusion granulation, all of the raw materials are vigorously aggregated under high pressure. The resulting powder is then squeezed between rollers to make granules. Since no drying or cooling of fertilizer granules is needed, double roller extrusion granulators are ideal for small to mid-sized organic fertilizer manufacturing plants who have limited funds for investment in equipment.

Wet Granulation Technology

Wet granulation results in fertilizer that has a higher moisture content, so the end product requires drying, cooling and solidifying processes. The four types of machines that can be used for wet granulation include rotary drum granulator, spray granulation machine, tower spray granulation machine, and disc pan granulation machine. Furthermore, the liquid added during the wet granulation process must be non-toxic and volatilizable. Common additives used are isopropanol and ethyl alcohol. The liquid needs to include binders otherwise the final product will separate during the drying process.

Disc Pan Granulation

The advantages of a disc pan granulator are that it is a lot cheaper than a rotary drum granulator and it has a wide range of applications. The disk is constructed from strong iron material, making it durable and stable. The inside of the pan is coated in an anti-corrosion plastic glass lining, which is easy to maintain. During operation, the machine produces little noise and is known for its reliability. Disc pan granulators are used in compound fertilizer production lines that manufacture over 50,000 tons of fertilizer pellets each year.

Finishing Processes

After granulation, there are additional processes required to complete NPK fertilizer production. If a wet granulating machine was used to produce the pellets, drying and cooling processes are needed. You can buy drying machines specifically designed for drying and cooling NPK fertilizer granules.

The next stage is the screening process. During that process, unqualified pellets are removed and sent back to the crushing section of the production line. You can buy different screeners based on your sieving specifications.

The coating process follows the screening process and is used to give fertilizer granules a smoother finish as well as improving their physical characteristics. The packing process is the final stage of production. To increase production efficiency, many companies invest in automatic weighing and bagging machines.