September 2019

The Production of Organic Fertilizer Needs the Decomposition and Fermentation of Organic Material In Controlled Conditions

Organic fertilizers are those that come from manure, vegetable matter, human excreta, and other organic matter. Some organic fertilizer exists naturally like peat, guano, and others. It is a form of fertilizer that was used by humans when they first discovered farming but has since largely fallen into disuse due to the easier availability of chemical fertilizers.

Organic fertilizers improve the soil even after the plants have used the nutrients in them and improve the composition and texture of the soil so that it assists in further farming activities. Chemical fertilizers provide rapid nutrition and can leach into the soil, burn plants if applied heavily and buildup toxic salt concentrations. Their production also requires the use of fossil fuels that produce greenhouse gases and disturb the environment. The process of making organic fertilizer requires no fossil fuels.

Organic fertilizers are made up of carbon compounds and ensure that the food produced from them is free of any harmful chemicals. This food is healthy to eat and digest. Organic fertilizers can be produced on the farm itself and this can help in saving of transport costs and make for easy availability. Their use also allows farmlands to remain fertile for hundreds of years, while the use of chemical fertilizers degrades the land.

For the production of organic fertilizer, the raw materials used are many. Use is made of wheat straw, sawdust, chips form bark, cotton waste, poultry manure, sheep litter, cow manure, food waste, plant waste like grass clippings, kitchen wet waste, and many other organic materials. The process of producing the fertilizer requires gathering all the required raw material and allowing them to go in for a process of compost fermentation. As the raw material being used for organic fertilizer production is accumulated, it decomposes and produces heat that assists the further fermentation. It is necessary to turn over the material at regular intervals and ensure that it is moist, without having excess water. Once the fermentation is completed, the raw material used turns brown and the temperature reduces until it reaches the ambient temperature of the environment in which it is.

Organic fertilizer can also be produced in plants with equipment that uses the same processes of decomposing of organic material in a continuous manufacturing process. So you will have crushers that crush the raw materials to smaller sizes that increase the contact areas of the various raw materials to hasten the fermentation and decomposing of the organic material, turners that will mix the compost evenly during fermentation, and stirrers to evenly stir the materials.

Once the organic fertilizer is produced, granulators make the fertilizer into granules, screen it into various sizes, driers dry it so that the moisture content is reduced, while before it is packed into bags the organic fertilizer needs to be cooled. In large plants, all the various processes are automated, and this helps to further reduce the cost of production.

Farmers who produce their organic fertilizers can do so in pits or bins that will contain layers of wet and dry organic material but will require to do all other activities through manual labor.

Tongda Compost Turner For Sale

A compost machine is generally used for helping in creating compost from the available waste material. By using a Tongda compost turner machine, you can significantly reduce the fermentation period since this piece of equipment will make a better aerobic environment that speeds up the fermentation process. What’s more, it can also evenly mix the available compost materials. If you want to receive better compost effects, you will need to adjust the moisture content, the carbon and nitrogen (C: N) ratio, and the pH of materials. While the machine is turning, ensure to adjust the compost temperature to enhance the microbial activity.

If you’re looking to invest in a compost fertilizer turning machine for your compost production facility, there is a variety of types you could consider. For municipal waste composting, you could find groove-type compost turners. Additionally, you can also find windrow turners for your specific outdoor compost process. In general, Tongda has a wide range of specifications for these machines. They can also provide you with tailored services.

Small, Tank, and Waste Composting

For those considering to use this Tongda machine for their various composting requirements, you need to know that they come in different sizes, working principles, operating methods, and applications. For instance, the moving type turner happens to be a small windrow turner; it applies windrow composting technology for your process of organic compost making. In case you’re dealing with small scale compost making for your organic manure fertilizer, the highly recommendable option is this piece of equipment since it’s more convenient for you to use.

On the other hand, if you’re dealing with large scale compost making, the machine will take up less of your space but will have a relatively high production capacity. Additionally, the fermenter automatically turns the materials without producing any bad smell. Apart from these two machines, Tongda also has a few other turners for your particular organic waste fertilizer processing.

What Composting Methods Do Tongda Turning Machines Use?

Long ago in China, people used plants and animal waste for composting. The newly introduced aerobic fermentation technology is, by far, better for creating composts these days. With Tongda bio compost machines, there are two main methods used during the compost fertilizer production process. These are trench composting and windrow composting.

– Trench composting process involves the use of solar energy. Typically, the fermentation procedure happens in the groove. That means you’d have to build a groove. Your compost will be safe around 20 days later if you use this groove-type manure turner machine.

– Windrow composting is generally an aerobic fermentation system where the mixed materials are molded into a shaped windrow. Unlike the former, it’s well-ventilated by circulation of natural air.

Which is the Most Suitable Compost Machine for your Project?

When choosing a suitable compost machine, you’ll need to consider your budget, as well as the floor space of your particular plant. Undoubtedly, the hot sale rail type turners are an excellent choice since they’re the most preferred by Tongda’s customers. They have a variety of specifications you could choose from.

Tips To Buy Fertilizer Machine

When it comes to choosing a manufacturer of fertilizer machine, there are several important parameters you need to consider in order to get a machine with high yield and good quality. It’s important to do your research when choosing a fertilizer machine to get excellent return on your investment. Here are a few tips to help you make the right choice.

One of the first things you need to look at is the size of the equipment and this will depend on your planned annual output. You need to figure out the yield that is needed each hour or every year. Once you are aware of the yield, you can then set up your budget. Most of the machines available in the market are sold in terms of annual output that can be a few tons per year to more than 100,000 tons per year.

Another important parameter you need to look at is the shape of the granules. The common granular shapes include spherical, flat or powdery. Different types of machines are available in the market for producing different types of granules. For instance, the rotary drum granular fertilizer machine is capable of producing ball shaped granules but this type of machine is suitable for huge amount of fertilizer production. Similarly, there are extrusion fertilizer machines that generate cylindrical granules. There are many other types of machines that can produce granules in different shapes and the choice will depend on your particular requirements as well as your budget.

One of the key processes in fertilizer production is fermentation as it has a direct impact on the quality of fertilizer. Therefore, you need to pay special attention when choosing a compost turner. There are different types of compost turners available in the market including self-propelled turner as well as hydraulic turner among others. Here too, the choice will depend on your specific requirements as well as your budget.

Needless to say, you want to buy a machine made with the highest quality materials. The right way to check the quality of materials used for making the machine is to check the specifications on the website of the manufacturer. All the professional manufacturers not only provide the specifications of the materials used for producing the machines but also have quality certifications on their website. Avoid manufacturers that do not provide specifications and quality certification.

Reliability of the manufacturer is also important. One way to check the reliability of the manufacturer is to check for their ratings and reviews on various trade portals as well as on discussion forums online. Carefully check the reviews on various websites to find out why a particular manufacturer has a certain reputation.

One of the most neglected parts of buying manure fertilizer making machines is the after sale service. Even though these machines do not have many moving parts, you still need to make sure that you buy the machine from a manufacturer that is known for good after sales service. If the company does not support their machinery after the sale, you might be left in the lurch when one of the parts needs replacement.

Overall, these are some of the important things you need to keep in mind when buying a fertilizer machine.

How to mix your powdery fertilizer evenly?

If you are looking for the best way to mix fertilizer you need to make sure that you choose a machine that is going to help you mix the fertilizer the best.

The right machine is going to help you mix your fertilizer with ease and you can easily mix what you need to mix when you choose this machine. Mixing your fertilizer is very important. You have to make sure that you mix the fertilizer properly if you want the fertilizer to come out the right way.

You can easily create the fertilizer mixing line by investing in the best materials for your business. You have to choose a line that is going to work best for your needs. The machine is going to help you in many ways. It can blend and pulverize the materials so they are ready to be used in the machine.

The mixer is going to do a great job of mixing the fertilizer. It makes it very easy to deal with the fertilizer and it uses a special rotor to make sure that the fertilizer is going to be blended properly. If the fertilizer is going to be mixed the way it is supposed to you have to use a good fertilizer blender.

The blender won’t cause residue and it has a rotor that has an advanced design. The rotor decreases the reside and it pulverizes with ease. The blender has a double shaft type and single shaft type. The organic fertilizer production line is a great investment and you can make a lot of great fertilizer with this machine.

When you are looking for a fertilizer machine you have to choose the right size of the machine. There are two types to choose from and you have to decide which machine is going to be the best for your needs. The mixers have different production capacities and you have to decide which capacity is going to be the best for your needs. It is applicable for you to use it for your bulk blending fertilizer granules manufacturing.

If you have a lot of waste you need to mix you have to go with a machine that has a higher capacity. It can be difficult trying to choose the machine that is best for your needs so make sure that you choose the right situation for your needs. The best mixer is going to suit your purposes and make it a lot easier to deal with your various issues.

The pan mixer is a good choice because this machine consists of a mixing plate, discharge port, and arm. It is easy to use and it can work for a long time without causing any problems. It will stir the fertilizer quickly and a great job overall of keeping your fertilizer mixed. You can use it in organic fertilizer production lines for mixing powdery materials before granulating.

The mixer is a great deal and it will help you in many ways. The mixer is going to help you deal with all of your needs and it won’t take long to get going once you use it. The mixer is a great deal and can help you in many ways. For more information, click this link: https://organicfertilizermachines.com

What can you do for managing the horse manure well?

If you’re a horse owner then you may be wondering how you can better manage the manure that comes from keeping horses. There are three very useful techniques that can be used for good management of your horse’s manure. This includes storing it, composting it, and applying it as fertilizer. Here we’ll take a look at some steps to manage horse manure well.

Storing The Manure

The amount of manure that one owner will experience compared to another in the barn has a wide variation. It will partly be dependent on how much bedding is used. If a stall is heavily bedded then there will be more to deal with and this is why, in part, that some horse owners choose to keep the bedding down to a minimum.

Just to give a basic idea of how much manure will be generated, if the horse is about 1000 lbs and is bedded with wood chips or with sawdust then you will likely find that about 25 cubic yards of manure will be produced a year. To stop harm being done to the environment from any runoff, you’ll need the manure to be stored a minimum of 50 feet away from drainage or any place where water will run. The Department of Agriculture can you give tips on ways of doing this.

Directly Applying Manure As Fertilizer

Manure and horse urine have different nutrients and can, therefore, be used as fertilizer. The plants need the nutrients found in these things for them to grow well. When you add this into your basic fertilizer it will increase the number of nutrients that it has and help your plants grow. The thing to be cautious about is using too much. The other concern is the fact that horse manure can contain parasites or pathogens that can get onto farm food and into the water system. The way to effectively manage this is to make certain that you’re using the right amount without using too much. Thus, you had better consider to use another method for horse manure recycling.

Should You Make Compost?

Horse manure can be used raw when applying it to crops as fertilizer. To do so does require some care and you have to know how much to use and make certain not to use too much but it is suitable for the purpose. At the same time, it is reasonably easy to compost. This will increase the different options you have with disposing of it.

It’s important to note that if you mix the manure with wood chips it could damage crops. Therefore, that is not something that you would want to do if you plan on using it as fertilizer. This is why some farmers use composting.

There are some advantages to choosing to compost the fresh horse manure. The process creates its own heat which in turn kills parasites and bacteria. It can also kill the eggs of insects. When the manure is composted it won’t any longer attract flies.

The biggest thing to remember is that you take proper care of it and use it appropriately. It can be a great fertilizer because it adds nutrients as long as it is not overdone. There needs to be some care to make certain that the manure does not run off into any water systems because it can contaminate them. Composting animal manure is a simple way to treat it.

Equipment To Choose For Making An Efficient Organic Fertilizer Production Line

More and more farmers and homeowners alike choose organic fertilizers instead of chemical ones. Everybody wants cleaner, healthier and safer produce, so there’s no wonder suppliers have started to clean up their act and use eco-friendly processes and equipment. This can be a great idea for a local business. You can make a nice living by supplying your neighbors with high-quality organic fertilizers. Just make sure you find high-quality raw matter and reliable equipment to build your plant. Next, prepare a marketing plan and get ready to conquer the local market.

Building an efficient organic fertilizer production line isn’t a complex task. However, it requires a solid business plan and some careful thinking. First of all, you’ll have to consider the type of fertilizer you’d like to manufacture. Would you want to make compost and sell it as it is? Would you rather make organic fertilizer powder or granules? This decision will influence the configuration of your production line. The volume of fertilizer you need to make per day will also influence your choice. This shouldn’t be too difficult to estimate. Just talk to a few of the local farmers and homeowners who use a fertilizer for their crops to see how much of it they consume per month or per year. They don’t need to become your clients just yet. Keep track of their answers and get ready to target them with compelling marketing materials and activities.

Powdery organic fertilizer making process

In terms of equipment you’re going to need, you can start by thinking about a solid compost windrow turner, . In addition, composting process can kill pathogens and other harmful substances in organic wastes. All production lines have one of these devices. Next, you’ll have to buy an organic fertilizer mixer to ensure that your product will be homogeneous. You might also need a fertilizer drying machine, in order to remove dampness from your product. Some of the most efficient production lines also include a fertilizer cooler. Maintaining a stable temperature can be extremely important for the efficiency of your end product.

If you estimate a large output production, you’ll need a new type compost pellet making machine. By adding various steams into the mix, you’ll be able to maintain a right humidity inside the machine. The result will be high-quality organic fertilizer granules all farmers will be happy with. Nevertheless, you need to pay attention when you choose the technical specifications of this equipment. Aim for top-notch technologies and durable materials, in order to enjoy a longer useful life of your equipment. Anti-corrosive materials, low energy consumption, and an efficient drying process are only a few of the things you should be wary of. In addition, you may want to choose a machine that enables you to view the entire working process. This will enable technicians to keep tabs on the granulation process in time and perform the necessary adjustments, if needed.

Last but not least, make sure you choose high-quality accessories. Conveyor systems, for instance, are indispensable, so they have to be sturdy, reliable and efficient. If you don’t know how to design your fertilizer production line, consider asking a specialist for advice.

DIY Horse Manure Composter

If you have your own horses, we’re sure you know how much poop they produce for you to clean up each day. And we’re here to tell you that you can very well build your own horse dung composting systems to aid with your never-ending supply of horse poop. Our article features a DIY of a horse manure system.

When it comes to working on construction projects, we highly recommend the hot summer days for outside work. And you’ll also be able to properly manage all the horse manure that you collect each day. Throughout the world, composting is quite an enjoyable technique that can be employed as a successful solution to manure.

In order to start constructing your very own composting pile, it’s best to select an area that not only high but also completely levelled. We suggested a high spot because lower levels tend to create a really soggy mess of everything. And also keep in mind that you should place your composter a great distance away from any water supply. These being water bodies, creeks, wetlands and any ditches that may be relatively close.

After you’ve chosen the perfect location, it’s time to get to building. You’ll need to now acquire roughly three bins for this venture. This horse poop compost system simply works by you filling the first and allowing the composting process to begin. And, once the first is completed you can move on and start filling your second bin.

When the first bin has been properly completed, you can now begin to start making use of your compost materials. And if you have quite a large number of horses, you can of course increase your bin number. In essence, one will be used for storing the finished product, the other will be used for the composting stage and of course the third will be used for daily clean up.

After you’ve figured out how much bins as well as the size you desire, you’re going to need to head on to the hardware store and make your purchase of the following materials:
For this example, we will illustrate with an 8foot * 8foot * 4foot bin.
-Heavy straps for attaching a tarp to your bin
-Tarp for covering your bin
-160, 3inch deck screws
-110, 8foot timber
-8, 8foot * 6inch * 6inch treated posts

And you’ll also need the following equipment to put your compost bins together:
-Tamping rod
-Drill with screwdriver head and drill bits
-Tape measure
-Level
-Post hole digger
-Hand saw

If you think the process is difficult, you can seek help from professional fertilizer plant designer.

After you’ve purchased your materials, you’re going to need to plan or even experiment with your own compost bin design. And when it comes to the building stage, this project can be done in literally 2 day’s time. When your horse manure is fully composted, you can begin to reap the full benefits by enriching your soil and even preventing diseases as well as pests which can take your plants down to nothing.

As we conclude, we have just briefly looked at a DIY for making horse manure compost set up. Additionally, composting also allows a significant reduction in the need for adding chemical fertilizers. And it also allows the production of beneficial bacteria in your soil that aids with creating nutrient juiced materials.