Tips For Choosing A Quality Organic Fertilizer Production Machine

The producting of organic fertilizer has faced positive inception in the agricultural sector. Many companies are now involved in the business. Organic fertilizer is affordable and environmentally sustainable, hence the continuous increase in demand from consumers. It is applicable in industries and at household levels. It is because of its safety, and it does not require expert skills to use. For companies producing this commodity on a large scale, it is imperative to use an efficient machine. The countless numbers of manufacturers can make selecting a tedious process. However, below are some tips to guide you through the process.

Type Of Manufacturer. 

Before evaluating organic fertilizer production machines in-depth, the first and most important aspect is to ensure you are dealing with a reputable manufacturer. The market is full of sellers making this equipment. As expected, each of them will speak highly of their products. However, the chances are that you will fall for a type that will perform contrarily, despite the excellent profiling.

Before making settlements, check for the level of the experience of your choice of manufacturers. The sellers who have been in the industry for an extended period are the best. The period means they have a sound understanding of the subject. They use quality parts to make their machines, thus a guarantee of reliability. Confirm if they offer after-sales services. Although your focus is on getting a quality machine, it is equally important to have someone who will come to your aid when the need arises. Please stay away from newer manufacturers since you will face challenges working with their machines. They are probably substandard due to inexperience.

Warranty.

Production of organic fertilizer is an extensive process that exposes the machines to risks. Therefore, a seller who understands this will always offer you a warranty to shield your business from unexpected financial losses. While making comparisons, delete all suppliers lacking this provision on your list. While the rest will offer you one, go for the type with a more extended period. One trick about this provision that could seem insignificant is that it influences the kind of machinery you will get. A company offering an extended period will rarely have customers come back with complaints.

Design.

There are different types of raw material applied in the production of organic fertilizer, consequently using separate machines. Before making as a decision, it is crucial to understand your business needs in-depth. An example includes cow dung, manure, and industrial sludge, among others. Not all machines can employ these elements. Therefore, depending on your specialization, opt for a device tailored to your current work. Most of the machines come in the design of a line, considering the several processes involved. If your business is diverse, you can ask for help from experts. They will guide you to select a combination that will work efficiently and also timely.

Choosing an organic fertilizer production machine can be quite tiresome, but not with the above tips. Do not be quick to make a decision but rather spare sufficient time to make comparisons of the available sellers.

Organic fertilizer machine supplier: https://fertilizerplantequiment.com/

How To Produce NPK Granules Using NPK Granulation Machines?

NPK fertilizer granules are produced using NPK granulation machines. When it comes to buying NPK fertilizer granulation equipment, it’s important to know that there are two different methods of granulating fertilizer: wet and dry. The dry method utilizes extrusion force to press dry powder into pellets. Meanwhile, when using wet drum pelletizers, liquids needs to be added to the raw materials to provide an adhesive force for granulating. A dry granulation pelletizer is one of the most important pieces of equipment in an NPK compound fertilizer production line.

NPK Fertilizer Production Line
NPK Fertilizer Production Line

Double Roller Press Machine

This type of machine produces organic fertilizer pellets using extrusion force and does not require any drying processes. The double roller press pellet machine can function at room temperature and can be used to manufacture fertilizer granules in a range of shapes and sizes. During extrusion granulation, all of the raw materials are vigorously aggregated under high pressure. The resulting powder is then squeezed between rollers to make granules. Since no drying or cooling of fertilizer granules is needed, double roller extrusion granulators are ideal for small to mid-sized organic fertilizer manufacturing plants who have limited funds for investment in equipment.

Wet Granulation Technology

Wet granulation results in fertilizer that has a higher moisture content, so the end product requires drying, cooling and solidifying processes. The four types of machines that can be used for wet granulation include rotary drum granulator, spray granulation machine, tower spray granulation machine, and disc pan granulation machine. Furthermore, the liquid added during the wet granulation process must be non-toxic and volatilizable. Common additives used are isopropanol and ethyl alcohol. The liquid needs to include binders otherwise the final product will separate during the drying process.

Disc Pan Granulation

The advantages of a disc pan granulator are that it is a lot cheaper than a rotary drum granulator and it has a wide range of applications. The disk is constructed from strong iron material, making it durable and stable. The inside of the pan is coated in an anti-corrosion plastic glass lining, which is easy to maintain. During operation, the machine produces little noise and is known for its reliability. Disc pan granulators are used in compound fertilizer production lines that manufacture over 50,000 tons of fertilizer pellets each year.

Finishing Processes

After granulation, there are additional processes required to complete NPK fertilizer production. If a wet granulating machine was used to produce the pellets, drying and cooling processes are needed. You can buy drying machines specifically designed for drying and cooling NPK fertilizer granules.

The next stage is the screening process. During that process, unqualified pellets are removed and sent back to the crushing section of the production line. You can buy different screeners based on your sieving specifications.

The coating process follows the screening process and is used to give fertilizer granules a smoother finish as well as improving their physical characteristics. The packing process is the final stage of production. To increase production efficiency, many companies invest in automatic weighing and bagging machines.