on the ground fermentation method

Organic fertilizer fermentation is commonly carried out using aerobic methods. The trench composting system is a popular method used by organic fertilizer production companies. In this system, aerobic bacteria absorb, oxidize, and decompose waste materials under good ventilation and sufficient oxygen conditions. Through their metabolic activities, aerobic microorganisms convert a portion of the absorbed organic matter into simple inorganic substances, releasing energy needed for microbial growth activities and synthesizing new cellular cytoplasm, allowing microorganisms to continuously grow, reproduce, and produce more biomass.

Nitrogen NPK and organic fertilizer making

The Groove Fermentation System: A Popular Choice for Organic Fertilizer Production

Typically adopted by organic fertilizer manufacturing enterprises, the groove fermentation system is a sophisticated method that ensures optimal aeration and sufficient oxygen for the aerobic bacteria to thrive. This system is comprised of six major components: the pre-mixing system, the material distribution system, the turning and fermentation system, the material collection system, the aeration system, and the exhaust gas deodorization system. Each component plays a crucial role in maintaining the right moisture content, carbon-to-nitrogen ratio, and looseness in the compost, thereby facilitating oxygen diffusion and ensuring an effective fermentation process.

Understanding the Components of the Groove Fermentation System

1. Pre-mixing System

Prior to entry into the fermentation groove, chicken or pig manure and filler materials are blended using a mixer. This step is vital to achieving the appropriate moisture content (50%-60%) and carbon-to-nitrogen ratio (25:1 to 30:1), which are essential for successful composting.

2. Turning and Fermentation System

The design of the fermentation groove, whether it comprises a single or multiple grooves, is based on the span of the turning machine and the fermentation cycle, ensuring the structural integrity to withstand the pressures exerted during the process.

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Groove Fermentation Workshop Construction

3. Material Distribution System

The system could either feature a single groove structure, where compost enters from one end and exits from the other, or a multi-groove setup, where an automatic distribution machine fills the front 3-4 meters of the fermentation groove, with materials moving 4 meters with each turn.

4. Material Collection System

In multi-groove structures, an automatic collection device gathers materials from the fermentation groove after each turn, moving them to the maturation workshop.

5. Aeration for Oxygen Supply

A high-pressure blower supplies oxygen forcefully, with air entering the compost pile from beneath through an aeration board.

6. Exhaust Gas Deodorization

Throughout the composting process, water vapor along with odorous gases like ammonia and hydrogen sulfide are emitted. Jet fans installed at the top of the composting workshop facilitate air flow, while exhaust outlets on the sides channel the odorous gases to biofilters for treatment.

7. Maturation Workshop

Post-fermentation, the compost, still not fully matured, undergoes a secondary maturation process to reach the desired level of decomposition.

Where to buy High-quality Compost Machines?

Transitioning smoothly into the realm of composting solutions, it’s worth noting the advanced technology brought forward by Yushunxin’s compost machines. Yushunxin offers an array of compost turners and fermentation pots designed to cater to diverse composting needs, including rail type compost turner; windrow type (moving type compost turner, crawler type compost turner); and fermentation pots (vertical or horizontal). Each of these machines is engineered to optimize the aerobic fermentation process, ensuring efficient breakdown of organic materials into high-quality compost.

Conclusion

Finally, the method of organic fertilizer fermentation plays a pivotal role in sustainable agriculture, with aerobic fermentation being the most efficient and environmentally friendly option. The introduction of advanced composting machines by Yushunxin has revolutionized this process, making it more accessible and practical for various applications. These machines, with their innovative design and features, offer a promising solution to meet the growing demand for organic fertilizer. You can visit this website: https://www.fertilizerproductequipment.com/bio-composter-machine/

Consider Expected Material Input

You should always consider the anticipated material input when choosing a windrow compost turner. This is a crucial step in the decision-making process since it will affect the kind of compost machine you need based on the materials you intend to utilize. For instance, if you intend to use a straw, you’ll need a machine that can effectively break it down and transform it into compost. In contrast, if you intend to employ manure or other organic waste, you will need a machine that can transform it into a more manageable form. Here, if you want to make a compost pile out of a variety of items, SX compost machines is suitable for you. It can handle various types of inputs.

Evaluate the Desired Output Quality

Evaluating the desired output quality of a machine is essential to ensure that you select a product that will meet and exceed your expectations. Taking the time to evaluate the output quality of a windrow compost turner can save you money and frustration in the long run and can help you get the highest quality compost possible.

When assessing output quality, a few key things to consider are the size of the compost particles, the material’s moisture content, and the uniformity of the particles. These factors are important because they can affect how quickly the compost breaks down, how easy it is to spread, and how well the soil will absorb it. Click here for peremeters of windrow composter

Windrow compost turner for organic waste

Research the Machine’s Cost-Efficiency

To get the most for your money, it’s important to look at both upfront costs and long-term costs of windrow compost making. Upfront costs should include the price of the machine, any installation or delivery fees, and any associated maintenance costs. Long-term costs should include the cost of fuel, repairs, and any necessary replacement parts. SX windrow composter is made of high quality alloy steel, so you can use it for your manure composting for a long time.

Examine the Machine’s Versatility for Different Applications

When selecting a windrow compost machine, examining the machine’s versatility for different applications is an essential part of the process. The compost machine should be able to manage the composting process quickly and efficiently and with minimal labor, regardless of the size of the compost pile or the ingredients used. It should also be able to function in all weather conditions and have the ability to operate at varying speeds. More details about fertilizer windrow compost machine is on https://fertilizerequipmentmanufacturer.com/compost-windrow-turner-for-sale/

Tag: on the ground fermentation method

What are the methods of organic fertilizer fermentation?