How To Start Organic Fertilizer Plant At A Favorable Price

The idea to start organic fertilizer plant at a favorable price is a very good one if you are a business minded person. There are plenty of opportunities to be had here, it all comes down to understanding the market and knowing how to approach things. It’s definitely a challenge at first, but there are a few things to keep in mind.

Study the market

If you study the market when you want to setup organic fertilizer making plant, you will know the average selling price. So if you buy the plant, you will know what rates are there. You can also buy a plant and just modify it to fit the organic fertilizer manufacturing approach. Regardless, knowing the market is important and you have to consider that.

Ensure that you have the right source of materials

In this case it can be manure, egg shells and a variety of compounds, even leaves. You want to see the type of manure you want to make as that can help you design specific fertilizer product making lines. On top of that, you also want to see if there is enough space to pile up waste, mix and then compost everything.

Manure windrow composting equipment for sale
Manure windrow composting equipment for sale

Will you offer liquid or regular fertilizer?

One of the things to consider here is the type of fertilizer that you will offer. Liquid fertilizer is usually better because you have less costs and it’s easier to store. Selling bulk to various farmers will ensure you have clients, but it certainly has its fair share of challenges  since you need not only quality fertilizer manufacturing systems, but also the capital to set things up.

Starting costs

These will vary based on the type of organic fertilizer plant you create. However, the setup costs are not the issue, getting profession fertilizer plant equipment and scaling your business is what will end up being a challenge. Some people started in a small location and they went up from there. If you want to buy a building, that will automatically raise costs quite a lot. So you can start in a small establishment that you already own, and then slowly ramp up. Click here to know more about fertilizer manufacturing cost.

SX wheel type composting machine for sale
SX wheel type composting machine for sale

As you can see, you can start organic fertilizer plant at a favorable price and it will be totally worth it. It’s important to start small and then slowly expand. If you choose to grow too much that can lead to a variety of challenges. So it’s important to keep the scale under control and results can be very impressive. If you need more details, please check https://fertilizerequipmentmanufacturer.com/fertilizer-manufacturing-plant-cost/

The Difference Between Dry And Wet Granulation

Are you searching for difference between dry and wet granulation machines? Here’s everything you need to know about the difference in these processes and when it’s appropriate to choose one over another.

In the wet granulation process, the dry primary powder is mixed with a liquid solution. This liquid solution is a volatile solvent. The solvent needs to be volatile as it needs to be removed later by drying. Also, it needs to be non-toxic. Some of the common solvents used in this process include ethanol and water, among others. These liquids can be used alone or in various combinations.

Pan grnaulator and rotary drum fertilizer pelletizer adopt wet granulation.

Manure Pellet Machine in Organic Fertilizer Plant
Manure Pellet Machine in Organic Fertilizer Plant

As far as the liquid solution is concerned, it can be solvent based or aqueous based. In some cases, water is not enough and in such situations, a liquid solution containing a binder is used. Once powder has become denser, the process of granulation is started. As far as this process is concerned, its complexity depends on the powder characteristics as well as the equipment used in the process. In the typical method, a sieve is used where the wet mass is forced through this sieve for production of organic fertilizer granules or compound fertilizer manufacturing.

Rotary drum granulator for making compound fertilizer pellets
Rotary drum granulator for making compound fertilizer pellets

These wet granules are then dried in order to produce the final product. In the subsequent stages, the granules are broken apart. Wet granulation is often preferred as many active substances cannot be processed through direct compressing which is nothing but dry granulation. Thanks to the use of modern technology, there is absolutely no problem with wet granulation method is even when used with sensitive active substances.

As far as the dry granulation method is concerned, it should be clear from its name that no liquid solution is used in this process. This is typically due to the reason that the product that needs to be granulated is too sensitive to heat or moisture or does not compress effectively. Making granules without use of moisture is a challenging process. It typically involves compaction and reduction of the size of the mix in order to produce a free flowing granular blend. In this process, the powder particles are put under high pressure using various machines. This processing can be done in various ways that involves use of various machines such as a roller fertilizer granulator. All these methods have their own advantages and are used for different kinds of materials. In short, a variety of machines and processes are used for dry granulation method of processing.

Double Roller Fertilizer Granulator Machine
Double Roller Fertilizer Granulator Machine

When it comes to choosing between these 2 processes, it should be clear by now that dry granulation is much more challenging and complex process as compared to wet granulation. This is why, wet granulation is the preferred method of processing though in some cases, dry granulation becomes necessary due to the active substances being too sensitive to the moisture or due to other problems. Various types of machines are used for both these processes. The machines need to be chosen carefully and after thorough research as even a slight mistake can lead to huge problems in the granulation process.